TORKO

P0404 EGR A control circuit range/performance

What P0404 means

The engine control unit commands the exhaust gas recirculation (EGR) valve to a position, but the feedback shows it is not getting there. Most often the valve is sticking from carbon deposits.

P0404 is a generic SAE J2012 code: it means the same on every make. The exact cause still depends on the car, so read the freeze-frame data before replacing parts.

At a glance

Severity
Medium
Typical repair cost
80–600 €
Workshop time
0.5–3 h
Repair difficulty
Medium
DIY possible
No
Check engine light
Yes
Affects emissions test
Yes

Parts and labour at an independent workshop in Europe. Main dealers charge more; the cause decides the bill, not the code.

Symptoms

Common causes

  1. Carbon deposits making the EGR valve stick
  2. Worn EGR valve or failing valve motor
  3. Faulty EGR position sensor built into the valve
  4. Poor connection at the EGR valve connector

Can I keep driving with P0404?

You can keep driving, but have it looked at within one to two weeks. Cleaning the EGR valve often solves it.

What to check first

  1. Compare commanded and actual EGR position in live data
  2. Check the connector and wiring at the EGR valve
  3. Remove the valve and clean carbon from the valve and passages
  4. Replace the valve if it still sticks or the position sensor reading is erratic

Related codes

Data: TORKO fault-code catalogue, built on OBDex (CC0-1.0) and reviewed against workshop practice. Informational only — it does not replace a diagnosis by a mechanic.
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